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Showing posts from January, 2024

Water For Injection (WFI) Generation System

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 Biocell wfi water system   adopts an advanced three-stage separation WFI generation process of steam and water, and the quality of produced water meets the standards of Chinese, American, and European Pharmacopoeia, GMP, FDA, and other certification requirements; Humanized design, modular installation, small floor area, stable operation, one button start, simple operation and maintenance, high efficiency, and energy saving. DIFFERENT TYPES OF WFI GENERATION SYSTEM WHAT IS THE WFI GENERATION SYSTEM WORKING PRINCIPLE? The WFI system in pharmaceutical industry has low investment cost, low operation, and energy consumption, and can operate continuously and dynamically. Under the condition of low-temperature storage and turbulence, water for injection machine can effectively control the microbial breeding risk of the whole system and can realize large-scale water supply. WHAT IS WATER FOR INJECTION (WFI) ? Water for injection generation    (WFI) is a high-purity wat...

WFI TANK/SKID

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  The distribution system is the core unit of the whole pharmaceutical water system, and its main function is to ensure that the pressure, flow and temperature delivered to the process pipeline meet the process production requirements. The system uses online monitoring instruments such as flow, pressure, temperature, conductivity and TOC to conduct safety performance, real-time monitoring and trend analysis of water quality, and effectively control the load of microorganisms in water through periodic disinfection or sterilization. In addition, sampling valves shall be installed on the water supply starting point, water pipeline and end pipeline of the entire distribution system for water quality sampling. The whole system is mainly composed of inverter, exchanger, sampling valve, diaphragm valve, sanitary pipe fittings, online monitoring instrument and other supporting control systems.   What is a WFI skid ? WFI skid stands for "Water for Injection skid." It is a pre-engineer...

WATER PRE-TREATMENT

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  Based on the quality of different raw water, we are committed to providing customers with customized solutions. Modular design is adopted, with reasonable and compact structure, beautiful appearance and convenient daily maintenance and operation. Equipped with double softeners, it can effectively prevent the impact of biological load and biofilm development caused by long-term shutdown. At the same time, independent microbial control measures are adopted to improve the operation safety. The system can automatically perform self cleaning and self disinfection to avoid operational risks caused by human errors. The water production performance of each treatment unit can be monitored online and in real time to ensure the safe operation of the water softener system .   Specification of Water Pre-treatment SDI ( 15 min ) ≤5 Free Chlorine ≤0.1ppm ardness 17mg/L ( COD <1.5 mg/L LSI <0 Fe <0.1 mg/L Mn 0.05 mg/L Organic Matter <1 mg/L Total Silicon <25 mg/L Temperature ...

Ultrapure Water System

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  Ultrapure water is high-purity water produced by reverse osmosis technology, EDI electric desalting technology and other appropriate supercritical fine technology, which is used to develop ultrapure materials (semiconductor component materials, nano ceramic materials, etc.). The resistivity of water is greater than 18M Ω• cm, or close to the limit value of 18.25M Ω• cm (25 ℃).   The ultra pure water purification system    adopts pretreatment, reverse osmosis device, EDI electric desalting, resin purification and post-treatment methods to almost completely remove the conductive medium in the water, and to a very low extent remove the nonfree colloidal substances, gases and organic substances in the water.   The quality of ultra pure water conforms to the first level water standard of China National Laboratory Water Specification GB6682-2008, China National Electronic Ultra pure Water Standard GBT11446.1-1997 and the reagent level pure water standards of ASTM, N...

SANITARY HEAT EXCHANGER

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 The sanitary wfi heat exchanger (sterile double tube plate heat exchanger) is designed to work under the working conditions with the highest sanitary requirements, and the double tube plate structure design is adopted. The port of the heat exchanger adopts quick installation or flange structure, which effectively avoids the retention of liquid medicine at the connection between the heat exchanger and the pipeline, realizes the real full emptying design, and also makes the equipment disassembly convenient. The unique design of double tube sheet makes it easy to completely empty and keep the heat exchange tube clean, which can ensure the complete separation of the shell side and tube side media, without internal welding points, and effectively eliminate the cross contamination between products and heat exchange media. It is not polluted and can detect leakage, thus avoiding the risk of cross contamination of conventional heat exchanger.  Technical Data of Sanitary Heat Exchange...

RO PLANT WITH EDI

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 The combination of reverse osmosis and EDI has overcome the deficiency that reverse osmosis effluent cannot be deeply desalted, and further removed trace carbon dioxide, residual salt, silicon dioxide, boron and total organic carbon plasma in RO water, greatly improving the quality of purified water. It is widely used in biotechnology, pharmacy and other industries that must generally comply with USP, EP,JP and ChP regulations. Specification of RO Plant With EDI Water Inflow Requirements TEA(Containing CO2) <25mg/L as CaCO3 Hardness <1mg/L as CaCO3 TOC <0.5mg/L Temperature 5-43℃ PH 5-9 Silicon <0.5mg/L Free Chlorine <0.05mg/L Water inlet pressure 30-100psi Fe,Mn,H2S <0.01mg/L Rate of recovery 90-95% HOW DOES edi in ro plant WORKS? How Does ro edi plant   With EDI Works ? The reverse osmosis device with EDI (reverse osmosis electrodeionization) is the most preferred purified water preparation technology in the pharmaceutical, food and biot...

REVERSE OSMOSIS PLANT

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 Separate the pure water from the solution containing solute with a semi permeable membrane that can only pass through water. At this time, the water on the pure water side will spontaneously pass through the semi permeable membrane and enter the solution side. The water surface on the solution side will rise. This phenomenon is penetration. When the liquid level rises to a certain height, the pressure on both sides of the membrane reaches equilibrium, and the liquid level on the solution side no longer rises. At this time, there is a pressure difference on both sides of the membrane, which is called osmotic pressure. If a pressure greater than the osmotic pressure is applied to the solution side, the water molecules in the solution will be squeezed to the pure water side. This process is just the opposite of osmosis, which is called reverse osmosis (RO). We can see from the process of reverse osmosis that due to the pressure, the water molecules in the solution enter the pure wate...